Imikhiqizo Yendwangu Engalukiwe Ye-Mesh Spunlace

I. Ukugeleza Kwenqubo Yendwangu Engalukiwe Ye-Mesh Spunlace

Ingqikithi yendwangu engalukiwe ye-spunlace ene-mesh iwukwakha amanetha alawulekayo ngesikhathi senqubo yokuqinisa i-spunlace. I-Changshu Yongdeli Spunlaced Nonwoven Fabric Co., Ltd. iqinisekisa ukuzinza kwesimo senethi, ukusatshalaliswa, kanye nokusebenza komkhiqizo ngokulawula inqubo ecwengekile. Inqubo ethile yile elandelayo:

Ukukhethwa nokuhlanganiswa kwezinto ezingavuthiwe: Ngokwezidingo zamandla nobumnene bomkhiqizo ophelele, kukhethwa izinto ezingavuthiwe zefayibha ezisezingeni eliphezulu, kufaka phakathi izinhlobo ezivamile njenge-polyester, ifayibha ye-viscose, ifayibha kakotini emsulwa, noma imicu exubile (njengemicu ye-polyester-viscose). Ithimba lobuchwepheshe lizolungisa isilinganiso sefayibha ngokwezimo zokusetshenziswa. Isibonelo, emkhakheni wezokwelapha, imicu ye-viscose enobungani obuhle besikhumba iyathandwa, kanti emkhakheni wezimboni, isilinganiso se-polyester siyandiswa ukuze kuthuthukiswe amandla, kuqinisekiswe ukusebenza okuyisisekelo komkhiqizo ovela emthonjeni.

Ukuvula nokuxuba: Imicu ebhaliwe isakazwa ngemishini yokuvula ukuze kususwe ukungcola kanye nemicu emifushane, okwenza imicu ibe bushelelezi; bese ifakwa emishinini yokuxuba ngokwesilinganiso esibekiwe bese ixutshwa ngokulinganayo ngokuxubha ngomshini ukuze kugwenywe ukuhlangana kwemicu, okubeka isisekelo sokufana kokufakwa kwekhadi okulandelayo kanye nokwakheka kwewebhu.

Ukwakha amakhadibhodi nokwakheka kwewebhu: Imicu exubile ingena emshinini wokwakha amakhadibhodi onembe kakhulu, lapho ihlanganiswa khona futhi iqondiswe ngama-needle rollers bese ifakwa kuwebhu eqhubekayo, efanayo ngokwezinga lobukhulu. Uma kuqhathaniswa nezindwangu ezivamile ze-spunlace ezingezona ezelukiwe, umkhiqizo we-net unezidingo eziphakeme zokufana kwewebhu. Ochwepheshe bazoqapha ukuphambuka kobukhulu bewebhu ngesikhathi sangempela (ngaphakathi kuka-±2%), baqinisekise ukuhambisana kokwakheka kwenethi okulandelayo.

Ukwakheka kwe-mesh kanye nokuqinisa i-spunlace (inqubo eyinhloko): Lena inqubo eyinhloko yendwangu engalukiwe ye-spunlace ene-mesh, ehlukile "ekuqiniseni okugcwele" kwe-spunlace evamile. Le nqubo ifinyelela i-mesh ngezindlela ezimbili:

I-template spunlace: I-template yensimbi enobubanzi obuthile bemigodi (0.1-5mm) kanye namaphethini athile (njengendilinga, i-rhombic, noma isikwele) ifakwa ngaphansi kwewebhu. Amanzi anomfutho ophezulu (8-15MPa) afuthwa kusuka phezulu. Imicu ezindaweni ezingamboziwe yi-template (ehambisana nezikhundla ze-mesh) ithintwa amanzi futhi ingena ngokugeleza kwamanzi, yakha "amanethi avulekile", kuyilapho izindawo ezimbozwe yi-template ziqiniswa ukuvaleka kwe-fiber ngokugeleza kwamanzi, ekugcineni kwakha isakhiwo esizinzile "sendawo eqinisiwe + indawo enetha".

I-spinlace ye-mesh yokusekela ekhethekile: Kusetshenziswa inethi yokusekela ye-polyester enamaphethini aphakanyisiwe (isikhala sephethini esihambisana nosayizi wenethi). I-web ibekwa enetheni yokusekela, futhi lapho kufefa amanzi anomfutho ophezulu, izingxenye eziphakanyisiwe zenethi yokusekela zisekela i-web ukuze zakhe "amaphuzu okusekela", kuyilapho imicu ezingxenyeni ezicindezelwe ibanjwa kalula futhi inciphe ngenxa yokushaywa amanzi, yakha amanethi ngokwemvelo. Inkampani izokhetha inqubo ngokusekelwe ezidingweni zokunemba zamanethi. Indlela yethempulethi ifanele izimo ezidinga ububanzi bemigodi eqondile (njengokuhlunga kwezokwelapha), kuyilapho indlela yenethi yokusekela ifaneleka emikhiqizweni yenethi enkulu (njengengqimba engaphezulu yemikhiqizo yokuhlanzeka).

Ukusula amanzi nokwomisa: Indwangu engalukiwe ye-spunlace ene-wet mesh spunlace ingena kuqala kudivayisi yokusula amanzi nge-vacuum ukuze isuse u-70%-80% wamanzi, inciphise ukusetshenziswa kwamandla okomisa; bese ingena kudivayisi yokomisa umoya oshisayo bese yomiswa ku-80-120°C, ilawula okuqukethwe komswakama ngaphakathi kuka-5%. Ngesikhathi senqubo yokomisa, izinga lokushisa kanye nesivinini somoya kumele kulawulwe ngokunembile ukuvimbela amanethi ukuthi angaguquguquki ngenxa yokuncipha kokushisa nokuqinisekisa ukuzinza kosayizi wenethi. Ngemva kokwelashwa kanye nokusikwa: Ngemva kokwelashwa kwenziwa ngokusekelwe ezidingweni zamakhasimende, ngezinqubo ezivamile ezifaka ukwelashwa okunamathelayo (ukuthuthukisa ijubane lokumuncwa koketshezi kwemikhiqizo yokuhlanzeka), ukwelashwa ngama-antibacterial (kwezicelo zezokwelapha), kanye nokwelashwa okuvimbela ukuguquka (okusetshenziswa embonini ye-elekthronikhi). Ngemva kokwelashwa, izinto zisikwa zibe imiqulu noma amashidi anobubanzi obuhleliwe (1-3m) nobude kusetshenziswa imishini yokusikwa ukuze kuhlangatshezwane nezidingo zokucubungula okungezansi.

Ukuhlolwa Kwekhwalithi Nokugcina: Ngaphezu kokuhlolwa okuvamile kokubukeka kanye namandla, inqubo yokuhlola ikhwalithi igxile ekungezeni "ukuhlolwa kwepharamitha ye-mesh". Ukuphambuka kobubanzi bembobo ye-mesh (kulawulwa ngaphakathi kuka-±0.05mm) kanye nobuningi bokusatshalaliswa kwe-mesh (njengenani lembobo ye-mesh ngesentimitha lesikwele) kuhlolwa kusetshenziswa ithuluzi lokulinganisa isithombe ukuqinisekisa ukuhambisana nezidingo zamakhasimende. Ngesikhathi esifanayo, ukuphakelwa komoya (okulinganiswe ngumhloli wophakelwa komoya, okulawulwa ngaphakathi kuka-500-3000L/m²・s) nakho kuyahlolwa. Imikhiqizo efanelekile kuphela engagcinwa esitolo sokugcina impahla.

II. Izinzuzo Zendwangu Engalukiwe Ye-Mesh Spunlace

Umoya Ophakeme Nokuvunyelwa Komswakama: Isakhiwo se-mesh esifanayo ebusweni bendwangu sithuthukisa kakhulu ukusebenza kahle kokujikeleza komoya nomhwamuko wamanzi. Uma kuqhathaniswa nezindwangu ezivamile ezingezona ezelukiwe ze-spunlace, ukungena komoya kukhuphuka ngo-30% kuya ku-80%, okwenza kube kufanelekile ukusetshenziswa lapho "okungagcwali" kufunwa khona kakhulu, njengongqimba olungaphezulu lwamanabukeni ezingane kanye nongqimba oluphefumulayo lwezingubo zokuvikela zezokwelapha, okunciphisa ngempumelelo umuzwa wokugcwala nokugcinwa komswakama.

Ukusebenza Kokuhlunga Nokukhipha Amanzi Okunembile: Usayizi we-mesh ungalawuleka (0.1-5mm), okuvumela ukwakheka kobubanzi bemigodi ethile ukuze kufezwe "ukuvalwa kwezinhlayiya ezithile" noma "ukukhishwa kwamanzi okusheshayo". Isibonelo, umkhiqizo onobubanzi bemigodi engu-0.5mm ungasetshenziswa ekuhlungeni umoya (ukuvimba izinhlayiya zothuli), kanti umkhiqizo onobubanzi bemigodi engu-2mm ungasetshenziswa engqimbeni yokukhipha amanzi yemikhiqizo yokuhlanzeka (ukusabalalisa uketshezi ngokushesha nokuvimbela ukuqongelela kwendawo).

Inzuzo Elula Nokonga Izinto: Ngaphansi kwezidingo ezifanayo zamandla, isakhiwo se-mesh sithatha indawo "yokuqinisa okugcwele" ngokuthi "ukuqinisa kwendawo", kunciphisa ukusetshenziswa kwefayibha ngo-15% kuya ku-30%, okwenza umkhiqizo ube mncane (isisindo esiphansi singafinyelela ku-20g/㎡), futhi ngesikhathi esifanayo kunciphisa izindleko zezinto zokusetshenziswa, kuhlangatshezwane nezidingo "zokunciphisa okuphansi nokunciphisa izindleko" zamakhasimende angaphansi komfula.

Ukuthamba Nokulungela Isikhumba Inzuzo: Ukugcina isakhiwo sokunamathela kwefayibha sendwangu engalukiwe ye-spunlace, imiphetho ye-mesh ibushelelezi ngaphandle kwama-burrs, inikeza ukuthinta okuthambile lapho ithinta isikhumba futhi akukho ukucasuka kokungqubuzana. Ngokwezindinganiso ze-ISO 12826, isilinganiso sokuzizwa kwesikhumba somkhiqizo singcono kunesezinto ezivamile ze-mesh ezigoqwe ngokushisa, okwenza ukuthi ifaneleke emikhiqizweni yokuhlanzeka esetshenziswa yizinsana nabantu abanesikhumba esibucayi.

III. Izici Zendwangu Engalukiwe Ye-Mesh Spunlace

Isakhiwo Se-Mesh Esizinzile Nesingalawuleka: Ngokusebenzisa amathempulethi noma izinqubo ezikhethekile ze-mesh, ububanzi bembobo, ukuma, kanye nobuningi bokusatshalaliswa kwe-mesh kungaklanywa ngokunembile. Ngesikhathi senqubo yokomisa, ukulawulwa kwezinga lokushisa kusetshenziswa ukuvimbela ukuguquguquka kwe-mesh, ukuqinisekisa ukuthi amapharamitha e-mesh emikhiqizo ehlukene anokuphambuka okungaphansi kuka-5%, okugcina ukusebenza okuzinzile ekusetshenzisweni okuphansi (njengokusebenza kahle kokuhlunga okuqhubekayo kanye nesivinini sokukhipha amanzi).

Ibhalansi Yamandla Nokungena Komoya: Nakuba indawo ye-mesh "iyisakhiwo se-lattice", izindawo eziqinisiwe zithola ukunamathela kwe-fibre eqinile nge-waterjet enomfutho ophezulu, okuvumela amandla okudonsa omkhiqizo ade futhi aguquguqukayo afinyelele ku-10-30N/5cm (alungiswe ngokwesisindo), ahlangabezane nezidingo zokudonsa nokungqubuzana ekusetshenzisweni kwansuku zonke futhi agweme amandla anganele ngenxa yokuba khona kwemigodi ye-mesh.

Ubungane Kwemvelo Nokubola Kwezinto Eziphilayo: Uma kusetshenziswa imicu yemvelo efana nekotini ne-viscose, umkhiqizo ungonakaliswa ngokwemvelo ngemva kokulahlwa (ngesilinganiso sokuwohloka esingaphezu kuka-90%, sihlangabezana nezindinganiso ze-GB/T 28018-2011). Inqubo yokukhiqiza ayibandakanyi ukungezwa kwezinamathiselo zamakhemikhali, kusetshenziswa kuphela ukuqinisa amanzi emzimbeni, kungekho zinto eziyingozi ezisele, ezihambisana nemikhuba yezemvelo.

Ukuzivumelanisa Nokuguquguquka Okuqinile Kokucubungula: Isakhiwo se-mesh asithinti ukusebenza kokusika, ukuthunga, kanye nokuvala ukushisa komkhiqizo. Singahlanganiswa namafilimu nezinye izindwangu ezingezona ezelukiwe zokucubungula, futhi indawo ye-mesh ingasebenza "njengendawo yokubopha ehlanganisiwe" ukuthuthukisa amandla enhlanganisela. Isibonelo, uma ihlanganiswa nefilimu ye-PE, i-glue ingangena ngemigodi ye-mesh, yandise amandla enhlanganisela ngaphezu kuka-20%.

IV. Ububanzi Besisindo Sendwangu Engalukiwe Ye-Mesh Spunlace Indwangu Engalukiwe Ye-mesh spunlace ekhiqizwe yi-Changshu Yongdeli Spunlaced Nonwoven Fabric Co., Ltd. inesisindo esisukela ku-20g/㎡ kuya ku-100g/㎡.Ingalungiswa kalula ngokuya ngobukhulu kanye nezidingo zamandla emigodi enetha. Izici kanye nezimo zokusetshenziswa kobubanzi besisindo ngasinye yilezi ezilandelayo:

Imikhiqizo enesisindo esincane (20g/㎡ - 40g/㎡): Ilula, ithambile, futhi inezimbobo eziningi (30% - 50%), inomoya omuhle kakhulu futhi isetshenziswa kakhulu engqimbeni engaphezulu yemikhiqizo yokuhlanzeka (njengengqimba engaphezulu yama-nappies ezingane kanye nemikhiqizo yokuhlanzeka kwabesifazane), ungqimba lwangaphakathi lwemaski yezokwelapha (ukuthuthukisa umoya nokunethezeka), kanye nezinto zokuhlunga ukukhanya (njengesikrini esiyinhloko sokuhlunga sama-air conditioner).

Imikhiqizo enesisindo esimaphakathi (41g/㎡ - 70g/㎡): Ihlanganisa ukukwazi ukuphefumula namandla, ngesilinganiso sembobo esiphelele esingu-20% - 30%, futhi ifaneleka ungqimba olukwazi ukuphefumula lwezingubo zokuzivikela zezokwelapha (ukulinganisela ukuvikelwa nokuphefumula), izinto eziyisisekelo zokusula ezimanzi (imbobo ephephile isheshisa ukungena koketshezi futhi ithuthukise ukusebenza kahle kokusula), kanye nendwangu yokumboza izithombo zezolimo (ukugcina umswakama nokukhuthaza ukuhluma kwembewu).

Imikhiqizo enesisindo esiphezulu (71g/㎡ - 100g/㎡): Inamandla aphezulu, inemiphetho ye-mesh eqiniswe kakhulu kanye nesilinganiso se-mesh esingu-10% - 20%. Zifanele indwangu yokuhlunga yezimboni (njengendwangu yokuhlunga uwoyela wethuluzi lomshini), indwangu yokuhlanza yasekhaya (ama-mesh amunca uthuli namabala kawoyela, angashiyi nsalela ngemva kokusula), kanye nengqimba engaphezulu yama-pad okunakekela izilwane ezifuywayo (ahlala isikhathi eside futhi adlulisela umchamo wezilwane ezifuywayo ngokushesha engqimbeni yokumunca).

V. Ububanzi Bemakethe Yesicelo Sendwangu Engalukiwe Ye-Mesh Spunlace

Imakethe Yemikhiqizo Yokuhlanza: Lena yinkambu eyinhloko yokusetshenziswa kwendwangu engalukiwe ye-mesh spunlace. Ngezinzuzo zokuphefumula kalula kanye nokugeleza kwamanzi, isetshenziswa kabanzi engqimbeni engaphezulu yamanabukeni ezingane (isisindo esiphansi esingu-25g/㎡ umkhiqizo, ububanzi bembobo ehlanzekile engu-1-2mm, ikhipha umchamo ngokushesha futhi igcine isikhumba somile), ungqimba olungaphezulu lwemikhiqizo yokuhlanzeka kwabesifazane (umkhiqizo ongu-30g/㎡, ophefumulayo futhi ovimbela ukugcwala), kanye nongqimba lokukhipha amanzi lwemikhiqizo yokungakwazi ukuzibamba yabantu abadala (umkhiqizo ongu-40g/㎡, uhlakaza uketshezi futhi ugweme umswakama wendawo). Isibonelo, ngemuva kokuba uhlobo lwenabukeni oludumile luthathe umkhiqizo wembobo ehlanzekile engu-25g/㎡ yenkampani, abasebenzisi babike ukwehla okungu-30% ekwehleni "kwama-buttocks abomvu", kanye nezinga lokuthengwa kabusha komkhiqizo lenyuke.

Imakethe Yezokwelapha Nezempilo: Ithembele ekubeni nobungane bayo nemvelo, ukuphefumula, kanye nezici zokuhlunga ezingalawuleki, isetshenziswa engqimbeni yokuphefumula yezingubo zokuvikela zezokwelapha (isisindo esimaphakathi esingu-50g/㎡ umkhiqizo, ububanzi bembobo obungu-0.5mm, okuthuthukisa ukuphefumula ngenkathi kuqinisekiswa ukuvikelwa, kunciphisa ukungakhululeki kwabasebenzi bezokwelapha ngenxa yokushisa), ungqimba lwangaphakathi lwemaski yezokwelapha (umkhiqizo ongu-20g/㎡, othambile futhi olungele isikhumba, okuthuthukisa induduzo yokugqoka), kanye nezinto zokuhlunga zezokwelapha (umkhiqizo ongu-45g/㎡, ububanzi bembobo obungu-0.3mm, ezisetshenziselwa ukuhlunga umoya emakamelweni okusebenza ukuze kuvinjwe izinhlayiya zamagciwane). Imikhiqizo ihambisana nezindinganiso ezifana ne-YY/T 0334-2022 "Ukotini Wokumunca Ezokwelapha" kanye ne-GB 19083-2010 "Izidingo Zobuchwepheshe Zemaski Okuvikela Ezokwelapha", futhi ingadlula ukuhlolwa okugunyaziwe okuvela eceleni.

Imakethe Yokuhlanza Yasekhaya: Njengoba isidingo sikhula "sokuhlanza okusebenzayo kanye nenduduzo yokuphefumula", imikhiqizo isetshenziswa endwangu yokuhlanza yasekhaya (isisindo esikhulu esingu-80g/㎡ umkhiqizo, imigodi engcolile imunca uthuli namabala kawoyela, akukho zinsalela ngemva kokusula), izindwangu zetafula ezilahlwayo (umkhiqizo ongu-60g/㎡, ophefumulayo futhi ongagxili, kanti imigodi engcolile yenza kube lula ukugoqa nokugcina), kanye nengqimba engaphezulu yamaphedi okunakekela izilwane ezifuywayo (umkhiqizo ongu-70g/㎡, ohlala isikhathi eside futhi omelana nokudabuka, ophambukisa umchamo wezilwane ezifuywayo ngokushesha uye engqimbeni yokumunca). Isibonelo, indwangu yokuhlanza yasekhaya enomklamo wemigodi engcolile efana nedayimane inokusebenza kahle kokuhlanza okuphezulu ngo-40% kunendwangu evamile engalukiwe futhi kulula ukuyihlanza nokuyiphinda uyisebenzise.

Imakethe Yokuhlunga Yezimboni: Ukuze kuhlangatshezwane nesidingo "sokuhlunga uthuli namafutha" emkhakheni wezimboni, isetshenziswa endwangu yokuhlunga uwoyela wethuluzi lomshini (umkhiqizo onesisindo esiphezulu esingu-90g/㎡, ububanzi be-mesh obungu-0.8mm, ukuvimba izinhlayiya ze-oyela nokuqinisekisa ukunemba kwemishini), izihlungi zokuhlanza umoya (umkhiqizo ongu-40g/㎡, ububanzi bembobo obungu-0.3mm, ukuhlunga okuyinhloko kothuli, ukuthuthukisa ukusebenza kahle kokuhlunga uma kuhlanganiswa nezihlungi ze-HEPA), kanye nezihlungi zomoya wezimoto (umkhiqizo ongu-50g/㎡, ophefumulayo futhi ovimba impova nothuli, okuthuthukisa ikhwalithi yomoya wangaphakathi). Imikhiqizo inokumelana nokushisa okufika ku-80℃, ihlangabezana nezidingo zokusetshenziswa kwezindawo zezimboni. Ezolimo Nezimakethe Zangaphandle: Izimo zokusetshenziswa ziyaqhubeka nokukhula. Emkhakheni wezolimo, isetshenziselwa indwangu yokumboza izithombo (umkhiqizo onesisindo esimaphakathi esingu-45g/㎡, onomgodi ovulekile ongu-1mm, ophefumulayo futhi ogcina umswakama, okhuthaza ukuhluma kwembewu nokuvimbela ukulimala kwezinambuzane), kanye nendwangu yokulawula ukhula (umkhiqizo onesisindo esingu-100g/㎡, ovumela amanzi ukuthi adlule ku-mesh ukuvimbela ukukhula kokhula). Emkhakheni wangaphandle, isetshenziselwa ungqimba oluphefumulayo lwamatende angaphandle (umkhiqizo ongu-55g/㎡, ophefumulayo futhi okhipha umjuluko, ovimbela ukuminyana ngaphakathi kwetende), kanye nolwelwesi lwangaphakathi lwezingubo ezivikela ilanga (umkhiqizo ongu-35g/㎡, olulula futhi oluphefumulayo, okuthuthukisa induduzo yokugqokwa).

I-Changshu Yongdeli Spunlaced Nonwoven Fabric Co., Ltd. ihlala ithatha izidingo zamakhasimende njengesiqondiso, iqhubeka nokwenza ngcono inqubo yendwangu ye-mesh spunlace nonwoven. Ingenza ngokwezifiso ukuma kwe-mesh (eyindilinga, e-rhombic, eyisikwele), usayizi we-mesh (0.1-5mm), kanye nezici zokusebenza (ezilwa namagciwane, ezihlala emanzini, ezilwa nokuqina) ngokwezidingo zamakhasimende. Esikhathini esizayo, inkampani izothuthukisa imikhiqizo emisha efana ne-"ultra-fine mesh" kanye ne-"composite mesh", yandise izinhlelo zokusebenza emikhakheni yokuhlunga yezokwelapha neyokunemba ephezulu, inikeze amakhasimende izixazululo ezisezingeni eliphezulu nezigxile ekudingweni, futhi ifinyelele intuthuko yokuwina nokuwina.